📋 Basic Info.
Electric Elements
Schneider or Omron
Dedust
Pluse Dedust or Water Curtain
Robot Brand
Fanuc From Japan
Pneumatic Elements
SMC Brand
Carry Weight
50kgs for Transport
Specification
2-4 working station
Production Capacity
800-1400PCS
💡 Product Description
At present, most of these sanitary ceramic polishing processes use manual polishing, and manual polishing has high physical harm to personnel, high labor intensity, relatively large dust when polishing the green body, and operators are prone to occupational diseases, and the product quality is affected by human factors, it is relatively large and cannot guarantee the homogeneity of the product.
The robot body grinding workstation adopts robot grinding, which changes the uncertain factors when the traditional manual grinding personnel contact the body, improves the grinding efficiency, and reduces the occupational hazards to the operators; this workstation integrates three-station grinding and transporting. The integrated continuous polishing workstation greatly saves personnel configuration, increases polishing efficiency to a certain extent, and reduces labor costs.
📷 Detailed Photos
Includes: Robotic polishing & transporting machine
- ✔ Robotic polishing machine
- ✔ Robotic transporting machine
- ✔ Rotary table
- ✔ Dedust system
- ✔ Electric control
| Robot Polishing Systems Structure |
|---|
| Rotary table systems | 4 work units, servo drive |
| Rotary table hoist systems | Anti-dust cover, SMC cylinder, FANUC servo motor + Japan NABTESCO reducer, Japan THK linear guideway |
| Pneumatic control systems | SMC components |
| Robot body systems | FANUC robot body |
| De-dust systems | Cloth bag de-dust type |
| Electrical control systems | SIEMENS PLC |
| Grinding head | Intelligent floating grinding head, force sensor, displacement sensor, tilt angle sensor, auto compensation. Adjustable power, anti-water and anti-dust design. |
| Safety protection device | Safety light curtain and default alarm device |
⚙ Product Parameters
Advanced Features:
- ➤ PLC control system and Profinet communication technology
- ➤ Three-station intelligent simultaneous polishing technology
- ➤ Smart appointment system
- ➤ Simultaneous transportation and polishing
| Technical Specifications |
|---|
| Transfer Robot (FANUC, R-2000ic /210L) |
| Rotation radius | 2655mm |
| Carrying weight | 210KG |
| Max. running speed | 3000mm/s |
| Polishing Work Unit 1 & 2 (FANUC, M-710ic/50L) |
| Rotation radius | 2050mm |
| Carrying weight | 50KG |
| Repeated positioning accuracy | ±0.07mm |
| Polishing Work Unit 3 (FANUC, M-20ia/20L) |
| Rotation radius | 1813mm |
| Carrying weight | 20KG |
| Grinding Head Specifications |
| Constant force range | 5-150N |
| Constant force change | ±2N |
| Displacement sensor accuracy | 0.01mm |
🚀 Working Principle
1. Handling Status: The R4 transport robot moves pre-booked bodies from the line to the turntable, preparing them for polishing.
2. Polishing State: The turntable rotates 90° to the polishing robot station. Three stations perform simultaneous polishing for maximum efficiency.
3. Offline State: Once the 270°/360° rotation and polishing cycles are complete, the handling robot executes blanking operations to move finished pieces off the line.
4. Pneumatic System: Solenoid valves and cylinders control the precision of the grinding head, powered by a regulated air source manifold.
📈 Capacity
| Sample Type | 1-piece toilet |
| Working Time | 9 Hours per shift |
| Output | 800-1400 Pieces/shift |
⭐ Our Advantages
- ✔ Turnkey tailor design of sanitary ware producing lines
- ✔ Professional slip and glaze formula services
- ✔ High-pressure casting and mold making technical training
- ✔ Supply of high-quality production machinery
- ✔ Full installation, commissioning, and team building support
🏭 Production Capabilities
❓ Frequently Asked Questions
Q1: What are the main benefits of using robotic polishing over manual methods?
A: Robotic polishing significantly reduces labor intensity, minimizes dust-related occupational health risks, and ensures product homogeneity by removing human error.
Q2: Which robot brands are integrated into the workstation?
A: The system utilizes high-precision FANUC robots from Japan for both transporting and polishing tasks.
Q3: How many workstations can the system handle?
A: The standard specification supports 2 to 4 working stations, allowing for simultaneous polishing and transport.
Q4: What kind of dust removal system is used?
A: The system can be equipped with either a pulse dedust system or a water curtain system to ensure a clean working environment.
Q5: Is the grinding head adjustable for different ceramic types?
A: Yes, it features an intelligent floating grinding head with force and displacement sensors for automatic compensation and adjustable power.
Q6: What is the estimated production capacity per shift?
A: For a 9-hour shift, the system can produce between 800 and 1400 pieces, depending on the specific model type.
Sandstorm Steel
