Innovate Robotic Polishing Working Station Auto Repairing Green Base System

Customization: Available
Robot Quantity: 2 Robotic for Polishing, 1 for Transport
Capacity: 800-1400PCS/Day

Product Description

📊 Overview - Basic Info
Model NO.
RPS
PLC
Siemens
Electric Elements
Schneider / Omron
Robot Brand
Fanuc (Japan)
Carry Weight
50kgs for Transport
Production Capacity
800-1400PCS
💡 Product Description

Traditional manual sanitary ceramic polishing processes pose high physical harm, labor intensity, and dust exposure to operators. Product quality can be inconsistent due to human factors.

Our Robot Green Body Grinding Workstation eliminates these uncertainties. It integrates three-station grinding and transporting, significantly improving efficiency, reducing labor costs, and ensuring product homogeneity.

📸 Detailed Photos
Robotic Polishing Station

System Includes:

  • Robotic polishing machine
  • Robotic transporting machine
  • Rotary table
  • Dedust system
  • Electric control
Detail 1 Detail 2
Component 1 Component 2 Component 3
⚙️ System Structure
Section Name Remark / Components
Rotary table systems4 work units, servo drive
Rotary table hoistSMC cylinder, FANUC servo motor, Japan NABTESCO reducer
Robot body systemsFANUC robot body
Grinding headIntelligent floating head, force sensor, auto compensation
Safety deviceSafety light curtain and default alarm
📋 Product Parameters
Transfer Robot
FANUC R-2000ic /210L (210KG)
Polishing Unit 1/2
FANUC M-710ic/50L (50KG)
Polishing Unit 3
FANUC M-20ia/20L (20KG)
Accuracy
±0.07mm - ±0.2mm
Force Range
5-150N (Constant force ±2N)
🔄 Working Principle

1. Handling: R4 robot transports the body to the 0-position of the turntable.

2. Polishing: Turntable rotates 90° per station. Three stations perform intelligent simultaneous polishing.

3. Offline: After a 360° rotation cycle, the handling robot executes the blanking operation.

4. Pneumatic: SMC components and solenoid valves control precise grinding head movements.

🚀 Our Advantages
Turnkey tailor design for sanitary ware producing lines.
Sanitary ware slip and glaze formula services.
High pressure casting technical training.
High pressure mold making and installation.
Professional producing team building services.
🏢 Technical Showcase
Frequently Asked Questions
Q1: What is the production capacity of this robotic workstation?
A: The system can produce between 800 to 1400 pieces per 9-hour shift, depending on the specific product type.
Q2: Which robot brands are used in the system?
A: We primarily use high-precision FANUC robots from Japan for both transporting and polishing tasks.
Q3: How does the system handle dust during the polishing process?
A: The workstation is equipped with a professional dedusting system, featuring pulse dedust or water curtain options to maintain a clean environment.
Q4: Can the grinding head adapt to different surface pressures?
A: Yes, it features an intelligent floating grinding head with force sensors and auto-compensation, maintaining a constant force range of 5-150N.
Q5: Is the system compatible with different sanitary ware models?
A: Yes, the smart appointment system allows you to select and polish different varieties via the PLC touch screen interface.
Q6: What safety features are included?
A: The workstation includes safety light curtains and default alarm devices to ensure operator safety during automatic cycles.

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