Product Description
The Intelligent Robot Polishing System is an integrated precision machining solution that combines industrial robot technology, visual perception technology, adaptive force control technology, and digital programming technology. Designed specifically to address the pain points of traditional manual polishing, such as "low efficiency, poor consistency, high safety risks, and severe material waste," this system enables automated, high-precision, and standardized polishing operations for various workpieces made of metals, plastics, and composite materials.
Product Features
High Precision + High Consistency
Positioning accuracy of ±0.02mm and force control accuracy of ±0.1N. Increases polishing pass rate from 70% to over 99%.
Efficient and Energy-Saving
One robot equals 6-8 workers, improving efficiency by over 300% and reducing material costs by 20%-40%.
Intelligent Adaptation
Supports stainless steel, aluminum, copper, and titanium alloys. Features "teach-and-play" or CAD model import for quick debugging.
Safe and Reliable
Complying with ISO 10218 standards. Features collision detection and IIoT real-time monitoring.
Digital Management
Supports full data traceability and remote monitoring via mobile terminals. Seamlessly integrates with MES and ERP systems.
Application Areas
Processes optical components with various surface shapes: large-aperture planar, spherical, aspherical, and freeform surfaces. Applicable materials include quartz, glass, ULE, monocrystalline silicon, silicon carbide, sapphire, ceramics, copper, aluminum, and nickel.
Industry Scope
Technical services, technology development, and consulting. Specialized in computer software and hardware, functional glass, optical materials, CNC machine tools, and electronic specialized materials. Expert in metal cutting, welding equipment, and photovoltaic components.
Frequently Asked Questions
What materials can the robot polishing system handle?
It supports a wide range of materials including stainless steel, aluminum alloy, titanium alloy, carbon fiber, ceramics, and various optical glasses.
How accurate is the force control system?
The system features an adaptive force control module with a precision of ±0.1N, ensuring consistent surface quality and preventing over-polishing.
Is professional programming knowledge required?
No, it offers a graphical "teach-and-play" interface and CAD model import for automatic path generation, making it user-friendly for non-programmers.
What is the production efficiency compared to manual work?
A single robot unit can replace 6-8 skilled workers, operating 24/7 and typically increasing efficiency by over 300%.
Does the system support industry 4.0 integration?
Yes, it provides open API interfaces for seamless connection with existing MES and ERP systems for digital factory management.
What are the safety features included?
The system is equipped with safety light curtains, dust covers, emergency stop buttons, and collision detection sensors complying with ISO 10218.
Sandstorm Steel
