High-Efficiency Automatic Busbar Production Line for Busway Systems

Customization: Available
After-sales Service: 24-Hour Online Service
Warranty: 1 Year, 1 Year

Product Description

Basic Specifications
Model NO.
KDEQ-E-MIC-003
Automation
Automatic
Suitable for
Alloy, Aluminum
Leadtime
60 Days
Transmission
Flexible
Certification
ISO
HS Code
847981900
Capacity
4 Sets / Two Months
Product Description
Advanced Design Automatic Busbar Production Line for Busway System Production

The automatic assembly machine realizes automatic assembly of busbars, reducing manpower and improving product quality and working efficiency. By scanning barcodes, the machine automatically recognizes busbar types and adjusts all parameters. It features interconnection with PLC, network, touch screens, and IPC, supporting integration with ERP systems.

Parameters Details
Model No.KD-ZDX/NC-2(4)D-6(4.5)
Max Busbar Height350mm (Single layer)
Max Busbar Length6000mm
Working Efficiency2 min / 3 Meter
Control Axis5 Axis
Control SystemNetwork Control, Online Maintenance
Riveting Station4 sets (Four Piece) / 2 sets (Two Piece)
Total Power20kW
Equipment SizeL25000mm * W2000mm * H19000mm

Specialized in busbar machinery including mylar sleeve forming, riveting, testing, inspection, and packing systems.

Step 1: Component Preparation

Prepare all finished busbar components for assembly.

Step 2: Busbar Processing

Copper Bar Punching

Copper Processing

Utilizes gas-hydraulic punching for one-time forming, ensuring high accuracy and preventing short circuits.

Mylar Sleeve & Film Forming

Mylar Forming

Automatic film forming ensures gapless wrapping, superior to manual workmanship.

End Wrapping & Capping

Riveting, Inspection & Packing

Joint Insulation & Stable Connection

Frequently Asked Questions
Q1: How does the automatic assembly machine improve efficiency? The system can process 3 meters of busbar in just 2 minutes, significantly reducing manual labor and human error.
Q2: Can the machine handle different busbar sizes? Yes, it supports busbars up to 6000mm in length and 350mm in height, automatically adjusting parameters via barcode scanning.
Q3: What control system does the production line use? It utilizes a 5-axis control system with network integration, IPC, and PLC for intelligent manufacturing.
Q4: How is quality ensured during the production process? The line includes self-diagnosing functions, OEE counting, and dedicated inspection machines for comprehensive quality control.
Q5: Is the riveting process more stable than traditional methods? Yes, the automatic riveting machine connects profiles instead of using bolts, providing a more stable and strengthened structure.
Q6: Does the machine support integration with factory management software? Yes, the system is designed to connect with ERP systems for big data analysis and streamlined production management.

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