Factory Price Highly Efficiency PC Steel Wire Induction Heating Treatment Production Line

Customization: Available
Type: LZ Straight-Line Metal Drawing Machine
Usage: Prestressed Steel Wire

Product Description

Basic Information
Model NO.beest lzq9 pw
Metal MaterialSteel
Outlet Diameter4mm-10mm
Max.Inlet Wire Dia.16mm
Block Dia.1200mm
Max. Number of Block10
CertificationISO
ConditionNew
Raw MaterialCarbon Steel
Strength1670MPa.1860MPa
Speed150m/Min
Heating TypeIGBT Induction Heating
Steel Wire Stabilizing Equipment Overview
Steel Wire Stabilizing Equipment

I. Technological Process

Bobbin Type Pay-off ➔ Drawing machine ➔ Straightener ➔ Moulding (Rotational mould) ➔ Medium Frequency Induction Heating ➔ Water Cooling ➔ Tensioner Equipment ➔ Traction machine ➔ Hydraulic Shear (Branching) ➔ Take up (Frame type)

II. Main Technical Indexes
Raw materialSteel 72B-82B
Maximum wire diameterΦ15
Maximum intensity≤1300Mpa
Main productsΦ10.0-Φ4.0
Product strength level1670Mpa / 1860Mpa
Max speed150m/min
III. Technical Properties & Components
  • Pay-off: Bobbin type configuration.
  • Drawing Machine: Block diameter 1200mm, powered by 110kw motor.
  • Straightener: Passive type with two sets of 90-degree bending rolls (4 up & 5 down).
  • Drawing Moulding: Features an optical mould box and grease lubrication rotary mould box with cooling.
  • Water Tank: 4500mm length with adjustable volume for precise temperature control.
  • Tensile Wheel: 132KW variable frequency motor with ZSY450 gear brake; 3200mm guide roller.
  • Traction Machine: 11KW motor with air-operated gantry structure for stable speed.
  • Hydraulic Shear: Supports fast shearing and automatic reversing for continuous production.
  • Take-up Machines: Two sets of vertical disk type recoilers (5.5 KW) with max diameter F2800.
Production Line Detailed View
Frequently Asked Questions
What raw materials can be processed by this equipment?
The equipment is designed for high-carbon steel, specifically grades 72B to 82B.
What is the maximum production speed?
The production line can reach a maximum speed of 150 meters per minute.
How is the heating process handled?
It utilizes an IGBT Medium Frequency Induction Heating Machine for high efficiency and uniform treatment.
What are the output wire diameter ranges?
The main product range covers diameters from Φ4.0mm to Φ10.0mm.
Does the equipment support continuous production?
Yes, the hydraulic shear reversing machine and dual take-up units ensure the line operates without interruption.
What is the cooling mechanism used?
A 4500mm water tank is integrated, allowing for adjustable water volume to match specific wire temperature requirements.

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