CNC-Profiled Diamond Form Roller for Gear Grinding

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Product Description

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Basic Information

Model NO.:
customer specific product
Technics:
Electroplating
Working Style:
Tool Grinding
Tolerance:
2um / 0.5 Degree
Production Cycle:
Within 50 Days
Origin:
China
HS Code:
6804210000
Package:
Wooden Box
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Company Profile

We source our products direct from the manufacturer to ensure the best prices.

If you want our products to solve your production issues, please feel free to leave me a message. We will provide one-on-one application communication and can also offer product selection services.

Background
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Product Description & Advantages

Application 1
Application 2

Application Fields:

  • Auto parts: crankshaft, valve body, piston ring, ball cage universal joint, etc.
  • Gear industry: double/single cone, gear tooth tip, full tooth surface.
  • Machine tool: guide rail, sliding block, ball screw.
  • Bearing industry: ball bearing groove, linear track, textile bearing.
  • Hydraulic industry: plunger pump connecting rod, etc.

Our Advantages:

High Efficiency: Simple operation and long service life.
Stable Accuracy: Perfect for complex surfaces; quality is consistent.
Small Tolerance: Angular symmetry controlled at 0.5°, arc within 2um.
Short Prep Time: Reduces dressing time and equipment wear.

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Product Showcase

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Tips of Installation

Installation
  • The motor shaft must be cleaned with a clean towel.
  • Check dressing shaft runout (should be < 0.002mm).
  • Apply lubricating oil to the inner hole of the roller.
  • Do not overtighten screws (Nuts: ~100Nm; Bolts: 10-32Nm).
  • Note: Do not use brute force, hammers, or high temperatures during installation.
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Bond Types & Scenarios

Electroplating

Electroplating: High Precision

Sinter

Sinter: Long Lifespan

Scenarios

Application: High Output

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Specification & Selection

Selection Chart (Custom configurations available)
Drawings RequiredCustomer Provided
Grinding Wheel SpecTo be specified
Surface RoughnessAs per requirement
Production cycle: Within 50 days after drawing confirmation.
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Cooling System Requirements

Cooling
  • Cool the alignment grinding area effectively.
  • Coolant flow rate should equal the grinding wheel speed.
  • Cooling pressure should not be less than 10 Bar for forming rollers.

Frequently Asked Questions

Q1:   What's the lead time for orders?
Standard models ship in 15–30 days; customized units require 30–45 days.
Q2:   Can I request a customized size?
Absolutely! We offer tailored attachments based on your drawings.
Q3:   What documents do you provide for export?
We provide a full export package including Commercial Invoice, Packing List, Bill of Lading, and COC.
Q4:   Do you offer OEM/ODM services?
Yes, we have full OEM/ODM/OBM capabilities and provide turnkey project solutions.
Q5:   What is the minimum tolerance you can guarantee?
The minimum tolerance of the arc is guaranteed within 2um.
Q6:   How do I place an order?
Contact us via email or phone for a formal quote, then confirm with a Purchase Order (PO).

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